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Copper Rod Continuous Up-casting and Rolling Production Line
Copper Rod Continuous Up-casting and Rolling Production Line

Copper Rod Continuous Up-casting and Rolling Production Line

Copper Rod Continuous Up-casting and Rolling Production Line is equipped with different take-up device and crystallizer to produce different products.
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Copper Rod Continuous Up-casting and Rolling Production Line

1. Description

☀Continuous free-oxygen copper rod up-casting production line produces large-length bright free-oxygen copper rod,

tubes and pipes, flat billet and other profiles with higher conductivity and lower oxygen content, etc.

☀Compared with the traditional process, the features as follows: low investment, high efficiency, low production cost,

simple production process, high quality, simple adjustment and no pollution.

☀The Production Line is composed of power frequency induction furnace, feeding system, continuous up-casting machine,

limiting device, coiling take-up machine, water cooling system, temperature measurement system, electric control system

and so on.

☀The design of all electrical control system is advanced and adopts programmable logic controller (PLC) + human machine

interface (touch screen). The electrical control system controls the whole line linkage and monitors the running status.

2. Equipmetn Pictures

1751574826202193.jpg8391574826243185.jpg

3. Technical Parameters

Model

Strands
Of
Casting
Rod

Up-Cast
Size (Mm)

Frame
Of
Furnace

Yearly
Output
(Ton)

Take Up Form

Coil
Weight
(Kg)

Installed
Power
Volume

Actual
Power

Electricity Per Ton ( Kwh/T )

SL04-Q2 -
S-B-8/20

4

8-20

Two
Compounding
Furnaces

2000

Automatic
Tracing Take up,
Automatic
Traverse

≤3000kg

330

160

≤360

SL06-Q2-
S-B-8/20

6

8-20

Two
Compounding
Furnaces

3000

Automatic
Tracing Take up,
Automatic
Traverse

≤3000kg

330

180

≤350

SL06-Q2-
S-A-16/30

6

16-30

Two
Compounding
Furnaces

3000

Automatic
Tracing Take up,
Automatic
Traverse

≤2500kg

330

180

≤350

SL08-QL-
S-B-8/20

8

8-20

Three
Compounding
Furnaces

4000

Automatic
Tracing Take up,
Automatic
Traverse

≤3000kg

480

230

≤340

SL10-QL-
S-A-16/30

10

16-30

Three
Compounding
Furnaces

6000

Automatic
Tracing Take up,
Automatic
Traverse

≤2500kg

480

270

≤340

SL10-QL-
S-B-8/20

10

8-20

Three
Compounding
Furnaces

5000

Automatic
Tracing Take up,
Automatic
Traverse

≤3000kg

480

250

≤340

SL12-QL-
S-B-8/20

12

8-20

Three
Compounding
Furnaces

6000

Automatic
Tracing Take up,
Automatic
Traverse

≤3000kg

480

270

≤340

SL14-QG-
S-A-16/30

12

16-30

Three
Compounding
Furnaces

8000

Automatic
Tracing Take up,
Automatic
Traverse

≤2500kg

750

480

≤340

SL16-QR-
S-A-16/30

16

16-30

Three
Compounding
Furnaces

10000

Automatic
Tracing Take up,
Automatic
Traverse

≤2500kg

950

540

≤330

SL16-QG-
S-B-8/20

16

8-20

Three
Compounding
Furnaces

8000

Automatic
Tracing Take up,
Automatic
Traverse

≤3000kg

750

480

≤330

SL20-QW-
S-B-8/20

20

8-20

Three
Compounding
Furnaces

10000

Automatic
Tracing Take up,
Automatic
Traverse

≤3000kg

950

500

≤320

SL20-QW2-
S-A-16/30

20

16-30

Three
Compounding
Furnaces

12000

Automatic
Tracing Take up,
Automatic
Traverse

≤2500kg

1000

540

≤320

SL24-QW2-
S-B-8/20

24

8-20

Three Compounding
Furnaces

12000

Automatic
Tracing Take up,
Automatic
Traverse

≤3000kg

1000

540

≤320

SL24-QW3-
S-A-16/30

24

16-30

Three
Compounding
Furnaces

15000

Automatic
Tracing Take up,
Automatic
Traverse

≤2500kg

1100

700

≤320

SL28-QW3-S-B-8/20

28

8-20

Three
Compounding
Furnaces

15000

Automatic
Tracing Take up,
Automatic
Traverse

≤3000kg

1100

540

≤320

Running Form Of The Upward Casting System :Servo Motor

4. Layout

7621574826270761.jpg

5. Application Demonstration

☀Equipped with different take-up device and crystallizer to produce different products.

☀Equipped with take-up device to produce copper rod. Copper rod is used for: cable, wire, electromagnetic wire, enameled

wire, telephone line, data line, etc.

☀Equipped with take-up device to produce Copper alloy rod, used for: high-speed rail contact line, bearing support frame,

copper shaft, copper sleeve, welding wire and other products

☀Equipped with take-up device to produce copper strip, used for: copper bar, copper strip, copper foil, electrical components

and other products;

☀Equipped with conveyor line (or take-up device) to produce copper pipe, used for: air conditioning, industrial copper pipes,

household copper pipes, joints and other products.

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