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Copper Rod Continuous Up-casting and Rolling Production Line
1. Description
☀Continuous free-oxygen copper rod up-casting production line produces large-length bright free-oxygen copper rod,
tubes and pipes, flat billet and other profiles with higher conductivity and lower oxygen content, etc.
☀Compared with the traditional process, the features as follows: low investment, high efficiency, low production cost,
simple production process, high quality, simple adjustment and no pollution.
☀The Production Line is composed of power frequency induction furnace, feeding system, continuous up-casting machine,
limiting device, coiling take-up machine, water cooling system, temperature measurement system, electric control system
and so on.
☀The design of all electrical control system is advanced and adopts programmable logic controller (PLC) + human machine
interface (touch screen). The electrical control system controls the whole line linkage and monitors the running status.
2. Equipmetn Pictures
3. Technical Parameters
Model | Strands | Up-Cast | Frame | Yearly | Take Up Form | Coil | Installed | Actual | Electricity Per Ton ( Kwh/T ) |
SL04-Q2 - | 4 | 8-20 | Two | 2000 | Automatic | ≤3000kg | 330 | 160 | ≤360 |
SL06-Q2- | 6 | 8-20 | Two | 3000 | Automatic | ≤3000kg | 330 | 180 | ≤350 |
SL06-Q2- | 6 | 16-30 | Two | 3000 | Automatic | ≤2500kg | 330 | 180 | ≤350 |
SL08-QL- | 8 | 8-20 | Three | 4000 | Automatic | ≤3000kg | 480 | 230 | ≤340 |
SL10-QL- | 10 | 16-30 | Three | 6000 | Automatic | ≤2500kg | 480 | 270 | ≤340 |
SL10-QL- | 10 | 8-20 | Three | 5000 | Automatic | ≤3000kg | 480 | 250 | ≤340 |
SL12-QL- | 12 | 8-20 | Three | 6000 | Automatic | ≤3000kg | 480 | 270 | ≤340 |
SL14-QG- | 12 | 16-30 | Three | 8000 | Automatic | ≤2500kg | 750 | 480 | ≤340 |
SL16-QR- | 16 | 16-30 | Three | 10000 | Automatic | ≤2500kg | 950 | 540 | ≤330 |
SL16-QG- | 16 | 8-20 | Three | 8000 | Automatic | ≤3000kg | 750 | 480 | ≤330 |
SL20-QW- | 20 | 8-20 | Three | 10000 | Automatic | ≤3000kg | 950 | 500 | ≤320 |
SL20-QW2- | 20 | 16-30 | Three | 12000 | Automatic | ≤2500kg | 1000 | 540 | ≤320 |
SL24-QW2- | 24 | 8-20 | Three Compounding | 12000 | Automatic | ≤3000kg | 1000 | 540 | ≤320 |
SL24-QW3- | 24 | 16-30 | Three | 15000 | Automatic | ≤2500kg | 1100 | 700 | ≤320 |
SL28-QW3-S-B-8/20 | 28 | 8-20 | Three | 15000 | Automatic | ≤3000kg | 1100 | 540 | ≤320 |
Running Form Of The Upward Casting System :Servo Motor |
4. Layout
5. Application Demonstration
☀Equipped with different take-up device and crystallizer to produce different products.
☀Equipped with take-up device to produce copper rod. Copper rod is used for: cable, wire, electromagnetic wire, enameled
wire, telephone line, data line, etc.
☀Equipped with take-up device to produce Copper alloy rod, used for: high-speed rail contact line, bearing support frame,
copper shaft, copper sleeve, welding wire and other products
☀Equipped with take-up device to produce copper strip, used for: copper bar, copper strip, copper foil, electrical components
and other products;
☀Equipped with conveyor line (or take-up device) to produce copper pipe, used for: air conditioning, industrial copper pipes,
household copper pipes, joints and other products.